Global Success Stories

Challenge

The protein powder plant's previous boiler had poor combustion efficiency, causing excessive coal consumption and unstable steam pressure — directly affecting production quality and increasing operating costs by over $700,000/year.

Solution

EPCB delivered a 15 T/H DZL chain-grate boiler with optimized combustion chamber geometry and an integrated economizer, achieving stable 1.25 MPa rated pressure and consistent steam quality.

Challenge

The beverage plant faced tightening local emission regulations on NOx and struggled with old equipment that could not meet the new environmental thresholds, risking production suspension.

Solution

EPCB supplied a WNS 6 T/H gas steam boiler fitted with a Riello ultra-low NOx modulating burner and an integrated flue-gas economizer, meeting local EAC certification requirements.

Challenge

The plant required a large-capacity, continuous-duty steam supply for its industrial processes, but previous suppliers could not guarantee spare parts availability or timely after-sales response in Pakistan.

Solution

EPCB configured a 12 T/H SZL double-drum coal boiler with a robust mechanical chain-grate stoker, and established a dedicated local spare-parts kit with a committed 24-hour remote support response.

Challenge

The Siberian refinery operates in extreme cold down to -40°C. Standard boilers failed repeatedly due to pipe freezing, seal cracking, and instrumentation failure — causing costly unplanned shutdowns.

Solution

EPCB engineered a fully winterized 15 T/H WNS boiler with Arctic-grade insulation, explosion-proof electrical components, and a low-temperature-rated control panel compliant with EAC Ex standards.

Challenge

Rising natural gas prices were driving up production costs. The factory needed a fuel switch solution using locally abundant rice husk waste — but feared lower steam quality and difficult maintenance.

Solution

EPCB delivered a 10 T/H DZL chain-grate biomass boiler optimized for rice husk combustion, with an ash removal system and self-cleaning heat exchange surfaces, maintaining stable 1.0 MPa steam output.

Challenge

The food processing facility required a compact, easy-to-install steam solution that could fit within a limited plant footprint, with minimal civil engineering work and fast commissioning timeline.

Solution

EPCB supplied a compact 3 T/H modular biomass boiler with factory-assembled piping, PLC control panel, and a pre-commissioned burner system — reducing on-site installation to under 5 days.

Challenge

The plastics plant needed reliable steam for mold heating without access to a natural gas pipeline. Previous diesel boilers had high maintenance costs due to burner fouling and poor fuel atomization.

Solution

EPCB delivered a 4 T/H WNS wet-back diesel boiler with a high-atomization Baltur burner and automatic pressure-modulating control, significantly reducing fuel waste and burner maintenance frequency.

Challenge

Wood preservation requires precise high-temperature heat (above 200°C) for impregnation tanks. Steam boilers created pressure safety risks and temperature instability; the plant needed a safer, controllable alternative.

Solution

EPCB installed a solid fuel thermal oil boiler running at atmospheric pressure, delivering heat up to 280°C with ±2°C precision control — completely eliminating steam pressure explosion risk while burning local coal and biomass.